Complex construction tasks that seem impossible are easy to deal with with the help of an excavator. It's an important part of construction machinery and helps in efficiently completing tasks like digging pits and demolishing buildings. Most construction sites have regular excavators, but for some specific applications, long boom excavator pieces are badly required. They have extended long arms, which are easy to put to work in complex geographical environments.
However, with time, minor to major issues happen with these big machines. Theirfore, their care and maintenance are most important for carrying out efficient and safe operations at work. So, let's begin to find out the right way to keep your long reach excavators safe from unexpected breakdowns with routine maintenance.
How Does a Long Boom Excavator Differ From a Standard Excavator?
The standard model excavator is a simple machine with a standard long arm and is suitable for general digging and material handling tasks. In comparison, the long arm excavators have extended arms which allow them to reach farther.
Longer arms help controllers to perform operations even at buildings' rooftops and upper stories. If you want a wrecking ball crane’s operation but with better control and more precision, a long boom excavator is a savior for you. These machines have a huge body and cab on tracks with boom and long, extended arms having end buckets.
Most machines come with arms that are compatible with various attachments for versatile operations. For example, if you attach a mechanical thumb with the arm it allows you to lift materials like pipes or poles. You can attach a grapple with a long stick excavator that grips various shapes and heavy objects with its powerful jaws. By attaching a crusher bucket, you can crush heavy materials at construction sites quickly and safely.
Long reach excavators have a counterweight, which helps in balancing the boom and arm. Their hydraulic cylinders are long, which makes the arms to reach difficult and narrow areas.
Working Of Excavator Long Reach
Long reach excavators have many functions, but in general, they are machines used in construction areas to dig up soil. These long reach diggers have shovels at the end of their arms.
With the help of the shovel’s teeth, the machine cuts the soil and puts the soil, stones, or other materials into the bucket. After loading the material, the machine lifts the shovel bucket slowly and moves toward the unloading point.
Once reaching the desired location, the machine lowers the shovel bucket and turns it upside down to remove soil or other material. After unloading, the machine returns the shovel to the digging site for another dig and continues this process until the desired work is completed.
Application Of Long Reach Excavator
Longer distances projects are always difficult to do but with the help of a long boom excavator, you can perform this task easily. The long excavator arm is easy to reach in harder-to-reach areas, so for large job sites like 40 to 100 feet, you can do the work safely within hours instead of days without any hassle.
Many companies offer a rented long arm excavator, but for extended work, it’s best to buy a 2nd hand excavator, so there are no more restrictions in fast and safe work, and also at an affordable price. For your understanding, some basic and common applications of long reach excavators are given here.
Building demolition
Coastal Erosion Control
Riverbed or canal dredging
Wetland Restoration
Canal maintenance
Bridge Construction and Maintenance
Quarrying
Dam Construction or Maintenance
Topsoil removal
Riverbank Stabilization
Pond settling
Underwater Excavation
Excavation
Flood Management
High-level embankment forming
Mining Operations
Ditch digging and cleaning
Pipeline Installation
Material moving or loading
Forestry Work
Railway work
Construction in Marshy or Swampy Areas
Reservoir cleaning
Sediment Removal from Waterways
Slope finishing
Land reclamation system construction
Benefits Of Using Long Boom Excavator
At construction sites, long reach excavators provide a number of benefits to teams, like it
Offers increased excavation force
Allows fast and easy access to harder-to-reach areas
Offers comfort to operators with extreme precision in their work
Enhanced load capacity
Offers greater depth
Offers extended reach to inaccessible areas, even inside the sea
Enhances productivity by efficiently performing tasks
Offers extreme safety at dangerous operation spots
Perfect for difficult and complex tasks
These machines not only save time and energy for construction teams but also provide complete control over the machines and, in other words, the entire operation. With the help of these long arm machines, the demolition of large buildings and the crushing of materials becomes safe for everyone.
Although it typically features a metal bucket at the end of its arm, the long-reach excavator can be equipped with various other attachments. These versatile tools enable it to perform a wide range of tasks, such as hammering, crushing, scooping, and lifting.
Why Planning Maintenance of Long Reach Excavators?
Long boom excavators are heavy and expensive machines, and to keep them working safely and efficiently regular maintenance is essential. To keep your machines properly functioning, you have to establish a maintenance schedule that alternatively includes two things:
Preventive checks and maintenance: Keep checking your machinery at regular intervals. Remember that preventive maintenance includes
Corrective action and maintenance: It involves repairing all already occurred obvious faults, both minor and major ones.
Note: Routinely check your long boom excavator after every 50 to 100 hours of use. After 1000 hours, go for extensive maintenance.
Maintenance Tips
Your long boom excavator needs regular maintenance to keep it safe and efficient. To help you with this, we offer the following points.
First, check the oil levels, air filter and cooling system of your excavator's engine. To maximize its efficiency, try to keep the engine clean, preventing contaminants and debris from entering.
Next is to check the hydraulic system. Properly inspect cylinders and hoses, and regularly check the hydraulic fluid level. Also, don't allow any damage or leaks to ruin your machine, as they lower its power and efficiency.
Properly check the wheels and tracks of the machine. Regularly inspect the tension and alignment of the tracks. To reduce your digger’s mobility problem, keep the wheels and rubber caps in the proper position.
For proper functioning of the machine, it's important to keep all the attachments like boom and bucket, in the best condition. You have to properly check and replace the components, like pins and teeth, when needed.
Inspect the control console and joystick to ensure they are functioning properly. Confirm that the safety boom and canopy are firmly secured.
Drain the water separator every day to stop condensation from building up in the engine and to safeguard the injectors against rust.
Do proper lubrication of your digger as it is important for reducing wear and friction. Also, keep cleaning them so that there is no blockage in lubrication.
Benefits of Proper Maintenance of Long Arm Excavator
If you regularly maintain your long reach excavators, it will increase their service life, enhance efficiency, and reduce fuel consumption. The benefits that regular maintenance offers are
enhanced long boom excavator’s operation
keeps the machine’s operation safe
enhanced productivity and reliability
enhanced service life of the machine
cause a delay in the wear and tear of the components
reduce the need for frequent replacements
maximizes the return on investment
reducing operating costs
offers savings in the long term by reducing the cost of interventions
helps in keeping the warranty’s validity
minimize emergency
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